Full circumferential welding with a 7-axis robot.

Flexibility of the 7-axis robot to deliver whole circumference welding without the need for additional positioners

Pipe periphery welding with a cold tandem welding system

In ordinary MAG welding the molten pool is cooled by inserting a filler wire to minimize distortion via a low heat input.

Synchro-feed welding system1

Ultra-thin sheet soft steel t0.6mm low heat input butt welding

Synchro-feed welding system2

Ultra-low spatter welding of soft steel (t3.2mm, lap fillets).

Synchro-feed welding system3

Ultra-low spatter welding of soft steel (t12.0mm, fillet with weaving)

Synchro-feed welding system4

Ultra-low spatter welding of stainless steel (t2.0mm, lap fillet)

Synchro-feed welding system5

Ultra-low spatter welding of soft steel (t2.0mm, downward fillet)

Synchro-feed welding system6

Ultra-low spatter welding of high tension steel (t2.0mm, lap fillet)

Synchro-feed welding system7

Ultra-low spatter welding of soft steel (t1.6mm, lap fillet, GAP 0.5mm)

Synchro-feed welding system8

Ultra-low spatter welding of soft steel (t1.6mm, lap fillet, GAP 1.5mm)

Synchro-feed welding system9

Ultra-low spatter welding of soft steel (t1.6mm, fillet, GAP 0.5mm)

Synchro-feed welding system10

Ultra-low spatter welding of soft steel (t1.6mm, fillet, GAP 1.5mm)

Synchro-feed welding system11

Ultra-low spatter welding of stainless steel (t0.8mm, periphery)

Synchro-feed welding system12

Ultra-low spatter, high-speed welding of stainless steel (t0.8mm, butt)

Synchro-feed welding system13

Ultra-low spatter welding of Zinc plate (t2.3mm, lap fillet (CO2))

Synchro-feed welding system14

Ultra-low spatter welding of Zinc plate (t2.3mm, lap fillet (MAG))

Synchro-feed welding system

Ultra-low spatter welding resulting in 98% reduction of weld spatter.

7-axis robot performance video

The flexibility of a 7-axis robot makes high density installations posibile with minimal space for equipment required.

Transport between processes in 3 cells with the 7-axis robot

The flexibility of the 7 axis robot, allows workpiece transport between 3 cells using 1 robot, reducing equipment costs.

Multi-arm coordinated welding with our 7-axis robots.

With the coordinated operation of the robot, dedicated jigs aren’t needed for cutting costs, and setup times were greatly shortened.

Bolt palletizing system

Dimension calculation and palletizing while using the small handling robot.

Screw-driving robot system

An automated system that uses a robot for everything including: picking up bolts, applying screw lock materials, and screw fastening.

Transformer casing automatic welding system

Fully automated welding system with a large handling robot and an arc welding robot.

Transformer case material handling robot

Material handling to and from the shot blasting equipment with a large handling robot.

Parts loading to the press machine

Hard labor by 4 operators is automated by robot.Productivity and safety has been improved.

Conveyor robot between presses

Achieving automation of simple work by 3 robots.Productivity and safety has been improved.

Parts loading/unloading to the press machine

Automated parts loading/unloading.Parts are loaded onto the pallet orderly by palletizing-function.

Parts loading/unloading to the pipe bending machine

Achieving un-manned parts loading/unloading to the pipe bending machine.Productivity has been improved.

Parts loading/unloading to the forging machine

Heated parts loading/unloading which requires speed is automated by robot.

Automatic polishing of welding bead

Polishing operation after welding process is automated.Robot has released operators from dust environment.

Parts loading/unloading to the machine tool by 7-axis robot

7-axis robot goes around the front of machine tool and achieves parts loading/unloading by its incredible flexibility.It can be installed without blocking the front side of machine tool.

Laser cutting with a world class highly accurate robot

High-Accuracy robot for small circle cutting, saddle shape 3 dimensional cutting and straight line cutting. World-class straight track and circular arc track accuracy across the entire work envelope.

High-speed sealing system

Stable sealing can be done even at the maximum 1.5m/sec.
high speed operation.

Sealant dispensing system

Transformer casing lid adhesive dispensing application (0.3m/s)

Plasma welding system.

Using a concentrated plasma arc, and key hole (penetration), a weld can be done in one pass. For medium steel plates, welding time is greatly reduced compared to TIG multi-layer welding.

A horizontal articulated robot cuts steel I-beam.

Daihen’s proprietary horizontal articulated robot structure produces a wide range of movement.

Plasma cutting system

Square pipe cutting and slit and hole processing with a highly accurate robot and positioner.

Screw-driving robot system

An automated system that uses a robot for everything including: picking up bolts, applying screw lock materials, and screw fastening.

Machined part deburring

A flexible, robotic deburring cell incorporating machine vision for part location. A full set of rotary deburr tools are accessible via an automatic tool-change system on the robot end-of-arm, supporting a variety of finishing bits and supporting redundant tooling to manage expected bit wear.

Force-feedback guided robotic assembly.

Our reduction gear is assembled incorporating a force sensor mount to our robot end-of-arm.

Thermal spray robot.

Robotic thermal spray application.